铝型材成型

铝型材挤压是对放在容器（挤压筒）内的金属坯料施加外力，使之从特定的模孔中流出，获得所需断面形状和尺寸的一种塑性加工方法。

 

 

 

What is an Extrusion Die

 

Extrusion dies are essentially thick, circular steel disks containing one or more openings to create the desired profile. They are normally constructed from H-13 die steel and heat-treated to withstand the pressure and heat of hot aluminum as it is pushed through the die.

 

While it may appear that aluminum is a very soft metal, the reality is it takes a tremendous amount of pressure to push a solid log (billet) of aluminum through a thin, multi-holed die to create the desired shape. In fact, it takes 100,000-125,000 psi of force to push a billet through an 8” inch press.

 

To put that force into context, a power washer to clean a car pushes out water at around 2,500 psi. Increasing that pressure to 5,000 psi can destroy the brick on a building. The pressure produced in an extrusion press is 20 times that amount.

压铸件成型

压铸件工艺就是把压铸金属、压铸模具和压铸机这三个压铸出产要素有机地组合和运用的过程。

 

压铸件工艺的原理是利用高压将金属液高速压入一精密金属模具型腔内，金属液在压力作用下冷却凝结而形成压铸件。冷、热室压铸是压铸工艺的两种基本方法。冷室压铸中金属液由手工或自动浇注设备浇入压室内，然后压射冲头前进，将金属液压入型腔。在热室压铸工艺中，压室垂直于坩埚内，金属液通过压室上的进料口自动流入压室。压射冲头向下运动，推动金属液通过鹅颈管进入型腔。金属液凝结后，压铸模具翻开，取出铸件，完成一个压铸循环。

 

 

 

 

What is Aluminum Die Casting ?

 

Hot chamber die casting can be used with aluminum, zinc, magnesium, and other low melting alloys using either our proprietary multi-slide or conventional tooling. 

 

The hot chamber machine contains the melting pot, while the cold chamber melt pot is separate and the molten metal has to be ladled into the shot sleeve. With the internal mechanism, it makes the hot chamber the faster of the two processes. Other advantages of the hot chamber process include reduced porosity and longer die life from utilizing alloys that do not erode or dissolve the machine when put under heat or high pressure.

 

The injection mechanism of a hot chamber machine is immersed in the molten metal. The furnace is attached to the machine by a metal feed system called a gooseneck.

 

The die is closed and the piston rises, opening the port, allowing molten metal to fill the cylinder.

 

Next, the plunger seals the port, pushing the molten metal through the gooseneck and nozzle into the die cavity where it is held under pressure until it solidifies.

 

The die opens and the cores, if any, retract. The casting remains in only one die half – the ejector side. The plunger then returns, allowing residual molten metal to flow back through the nozzle and gooseneck.

 

                                                                             

 

 

Ejector pins push the casting out of the ejector die. As the plunger uncovers the filling hole, molten metal flows through the inlet to refill the gooseneck.

铝阳极氧化

铝或铝合金制品为阳极，置于电解质溶液中进行通电处理， 利用电解作用使其表面形成氧化铝薄膜的过程, 称为铝及铝合金的阳极氧化处理。经过阳极氧化处理，铝表面能生成几个微米———几百个微米的氧化膜，能增加颜色，改善附着力。

 

 

                                                                                            

 

 

Aluminum Anodized

 

Aluminium alloys are anodized to increase corrosion resistance and to allow dyeing (colouring), improved lubrication, or improved adhesion.

 

粉末喷涂

粉末喷涂利用静电喷涂的原理把干燥粉末状物吸附在金属铝型材上经过200℃以上高温烧烤后粉状物固化成为一层约60微米厚坚固光亮的涂层。使产品表面平整光滑色泽均匀具极强的耐酸性、耐碱性、耐撞性、耐磨损能长期经受强烈紫外辐射和酸雨的侵蚀不出现涂层粉化、褪色、脱落等现象。粉末喷涂铝型材在正常条件下使用寿命达30年。其表面涂层在5-10年内保证不褪色、不变色、不龟裂。其耐候性及而腐蚀性均优于普通铝材颜色多样化。

    

 

                                                                                                                                             

 

 

Powder Coating?

 

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminium extrusions, drum hardware, automobiles, and bicycle frames.

 

精密冲压折弯

冲压加工是借助于常规或专用冲压设备的动力，使板料在模具里直接受到变形力并进行变形，从而获得一定形状，尺寸和性能的产品零件的生产技术。板料，模具和设备是冲压加工的三要素。冲压加工是一种金属冷变形加工方法。所以，被称之为冷冲压或板料冲压，简称冲压。它是金属塑性加工（或压力加工）的主要方法之一，也隶属于材料成型工程技术。

 

与机械加工及塑性加工的其它方法相比，冲压加工无论在技术方面还是经济方面都具有许多独特的优点。主要表现如下。
(1) 冲压加工的生产效率高，且操作方便，易于实现机械化与自动化。这是因为冲压是依靠冲模和冲压设备来完成加工，普通压力机的行程次数为每分钟可达几十次，高速压力要每分钟可达数百次甚至千次以上，而且每次冲压行程就可能得到一个冲件。
（2） 冲压时由于模具保证了冲压件的尺寸与形状精度，且一般不破坏冲压件的表面质量,而模具的寿命一般较长,所以冲压的质量稳定,互换性好,具有“一模一样”的特征。
（3） 冲压可加工出尺寸范围较大、形状较复杂的零件，如小到钟表的秒表，大到汽车纵梁、覆盖件等，加上冲压时材料的冷变形硬化效应，冲压的强度和刚度均较高。
（4） 冲压一般没有切屑碎料生成，材料的消耗较少，且不需其它加热设备，因而是一种省料，节能的加工方法。

 

 

                                                                                                                                             

 

 

Stamping Process

 

Die stamping is a cold forming process that takes a sheet of metal, referred to as a blank or tool steel, and cuts and shapes it using a single or series of dies to create a desired shape or profile. The force that is applied to the blank modifies and changes its geometry, which creates stress that makes the workpiece suitable for bending or shaping into complex forms. The parts produced can be exceptionally small or extremely large depending on the application.

 

The die stamping process, also known as pressing, includes a number of techniques such as punching, blanking, piercing, coining, and several other operations. Designs are required to be precise so that each punch produces optimal quality.

 

The dies in die stamping are specialized tools that have been customized to create a specific design, which can be very simple common items or complex computer components. Dies can be designed to perform a single function or be part of a series of functions that happen in stages.

 

Forming dies are:

 

  • -Bending
  • -Flanging
  • -Drawing
  • -Stretching
  • -Coining
  • -Ironing

 

Cutting dies are:

  • -Shearing
  • -Blanking
  • -Trimming
  • -Notching
  • -Piercing

 

CNC数控加工中心

在加工中心上加工零件的特点是：被加工零件经过一次装夹后，数控系统能控制机床按不同的工序自动选择和更换刀具；自动改变机床主轴转速、进给量和刀具相对工件的运动轨迹及其它辅助功能，连续地对工件各加工面自动地进行钻孔、锪孔、铰孔、镗孔、攻螺纹、铣削等多工序加工。由于加工中心能集中地、自动地完成多种工序，避免了人为的操作误差、减少了工件装夹、测量和机床的调整时间及工件周转、搬运和存放时间，大大提高了加工效率和加工精度，所以具有良好的经济效益。

 

 

                                                                                                                                             

 

 

CNC

 

Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to mills and CNC routers. With CNC machining, three-dimensional cutting tasks can be accomplished in a single set of prompts.

When a CNC system is activated, the desired cuts are programmed into the software and dictated to corresponding tools and machinery, which carry out the dimensional tasks as specified, much like a robot. In CNC programming, the code generator within the numerical system will often assume mechanisms are flawless, despite the possibility of errors, which is greater whenever a CNC machine is directed to cut in more than one direction simultaneously.

合作案例

CASC

智能机械手 焊接 搬运

智能机械手优势 机械手可以减省工人、提高效率、降低成本、提高产品品质、安全性好。 动作灵活、运动惯性小、通用性强、能抓取靠近机座的工件，并能绕过机体和工作机械之间的障碍物进行工作. 随着生产的需要，对多关节手臂的灵活性，定位精度及作业空间等越来越高。

 

                                                                                                                                                                                                   

                                                                                            

 

 

Industrial Robotic Arm

 

A robotic controller rotates motors that are attached to each joint. Some of the larger arms, used to lift heavy payloads, are run by hydraulic and pneumatic means. The arm's job moves the end effector from place to place – picking up, putting down, taking off or welding a part or the entire work piece.

注塑成型

注塑机具有能一次成型外型复杂、尺寸精确或带有金属嵌件的质地密致的塑料制品的能力，被广泛应用于国防、机电、汽车、交通运输、建材、包装、农业、文教卫生及人们日常生活各个领域。优点： 1. 因原料大都為預行壓製，體積小且密實，因此，裝料及加熱時間短。 2. 原料為熱固性塑膠，一經聚合即不再軟化，可不必等到模子冷卻，即可脫模，節省整體工作時間。 3. 進入模穴的材料為液體或可塑性極高的近似液體，所需壓力不必太大。

                                                                                                                                                                                                   

                                                                                            

 

 

What is Plastic injection molding do?

 

Plastic injection molding is known as the most common and most efficient form of molding. The process itself is extremely fast compared to other methods, and the high production output rate makes it even more efficient and cost-effective.

Speed depends on the complexity and size of the mold but only about 15-120 seconds pass between each cycle time. With the short period between cycles, a greater quantity of molds can be produced in a limited amount of time, thus increasing possible revenue and profit margins. At Rodon, we run parts 24/7 using an MRP system (Material Requirement Planning System).